| Six Sigma aims to
define the causes of defects, measure those defects, and
analyze them so that they can be reduced.We will
consider five specific types of analysis that will help
to promote the goals of the project. These are source,
process, data, resource, and communication analysis. Now
we will see them in detail:
(1) Source Analysis:
This is also called root cause
analysis and attempts to find defects that are derived
from the sources of information or work generation.
After finding the root cause of the problem, attempts
are made to resolve the problem before we expect to
eliminate defects from the product.
THE THREE STEPS TO ROOT CAUSE
ANALYSIS
- The open step: During
this phase of root cause analysis, the project team
brainstorms all the possible explanations for current
sigma performance.
- The narrow step:
During this phase, the project team narrows the list
of possible explanations for current sigma
performance.
- The close step:
During this phase, the project team validates the
narrowed list of explanations that explain sigma
performance.
(2) Process Analysis:
Analyze the numbers to find out
how well or poorly the processes are working, compared
to what's possible and what the competition is doing.
Process analysis includes
creating a more detailed process map and analyzing the
more detailed map for where the greatest inefficiencies
exist.
The source analysis is often
difficult to distinguish from process analysis.The
process refers to the precise movement of materials,
information, or requests from one place to another.
(3) Data Analysis:
Use of measures and data (
those already collected or new data gathered in the
analyze phase) to discern patterns, tendencies or other
factors about the problem that either suggest or
prove/disprove possible cause of the problem.
The data itself may have
defect. There may be a case when product or deliverable
do not provide all the needed information. So data is
analysed to find out the defects and attempts are made
to resolve the problem before we expect to eliminate
defects from the product.
(4) Resource Analysis:
We also need to ensure that
employees are properly trained in all departments that
affect the process.If training is inadequate, you want
to identify that as a cause of defects.
Other resources include raw
materials needed to manufacture, process, and deliver
the goods. For example if the Accounting Department is
not paying vendor bills on time and, consequently, the
vendor holds up a shipment of shipping supplies, this
becomes a resource problem.
(5) Communication analysis:
One problem common to most
processes high in defects, is poor communication. The
classic interaction between a customer and a retail
store is worthy of study because many of the common
communication problems are apparent in this case.
The same types of problems
occur with the internal customer as well, even though we
may not recognize the sequence of events as a customer
service problem.
The exercise of looking at
issues from both points of view is instructive. A vendor
wants payment according to agreed-upon terms, but the
Accounting Department wants to make its batch processing
uniform and efficient. The disconnect between these type
of groups demonstrates the importance of communication
analysis.
Conclusion:
Analysis can take several
forms. Some Six Sigma programs like to use a lot of
diagrams and worksheets, and others prefer discussion
and list making. There are many tools which can be used
to perform analysis like Box Plot, Cause and Effect
Diagram, Progressive Analysis, Ranking, Pareto Analysis,
Prioritization Matrix, Value Analysis etc. The proper
procedure is the one that works best for your team,
provided that the end result is successful. |